Magneforce has the experience necessary to specify the induction heater, induction coil, control method, and ancillary equipment best suited to your operation. Heat Station induction heaters are currently used in industrial, medical, and scientific processes.
These include brazing of tools, tubes, and fittings, soldering connectors and terminals, heating inserts for hot pressing into plastics, shrink fitting of gears, rings, and bearings, preheating for welding and molding operations, melting, heat staking, cap sealing, extruder barrel heating, curing coatings and adhesives, heating catheter molds, annealing, stress relieving, and process heating applications.
These include brazing of tools, tubes, and fittings, soldering connectors and terminals, heating inserts for hot pressing into plastics, shrink fitting of gears, rings, and bearings, preheating for welding and molding operations, melting, heat staking, cap sealing, extruder barrel heating, curing coatings and adhesives, heating catheter molds, annealing, stress relieving, and process heating applications.
Services
The Heat Station 1500 B is a 1.5 kW induction heater with a built in output transformer.
The Heat Station 1500 R features the output transformer on a 3-foot flexible cable.
These medium frequency induction heaters operate in the 20-50 kHz range and provide fast and precise heating for soldering, brazing, heat staking, and catheter tipping operations.
Heating is flameless and non-contact utilizing a focused high frequency electromagnetic field.
The unit is compact and can be plugged into a standard 120-volt receptacle.
The Heat Station 1500 R features the output transformer on a 3-foot flexible cable.
These medium frequency induction heaters operate in the 20-50 kHz range and provide fast and precise heating for soldering, brazing, heat staking, and catheter tipping operations.
Heating is flameless and non-contact utilizing a focused high frequency electromagnetic field.
The unit is compact and can be plugged into a standard 120-volt receptacle.
The Heat Station 2500 R2 and Heat Station 2500 R2C are 2.5 kW induction heaters with an included remote output transformer attached to the power supply by means of a 6-foot flexible conduit.
This conduit carries power and water cooling.
These medium frequency induction heaters operate in the 20-50 kHz range and provide fast and precise heating for soldering, brazing, heat staking, and shrink fitting applications.
The 2500 R2 is designed for manual controls such as foot pedals, PLC input, or other customer supplied controls.
This conduit carries power and water cooling.
These medium frequency induction heaters operate in the 20-50 kHz range and provide fast and precise heating for soldering, brazing, heat staking, and shrink fitting applications.
The 2500 R2 is designed for manual controls such as foot pedals, PLC input, or other customer supplied controls.
Controls are used to turn heating on and off, set power level, set heating time, set process temperatures and verify the heating process.
Power can be changed on the fly during the heating cycle based on programmed times or temperature readings.
Manual controls such as on/off or power control foot pedals, push button and timer stations, built in two stage time and power panels, or PLC connection cables are available.
Please call us to discuss the best configuration for your needs.
This control board has an active power display with two power adjustment knobs that set power levels and coordinate with two digital set timers.
Power can be changed on the fly during the heating cycle based on programmed times or temperature readings.
Manual controls such as on/off or power control foot pedals, push button and timer stations, built in two stage time and power panels, or PLC connection cables are available.
Please call us to discuss the best configuration for your needs.
This control board has an active power display with two power adjustment knobs that set power levels and coordinate with two digital set timers.
Induction Heating systems require water cooling in order to remove the heat generated by electrical losses in the heating system.
In particular, losses due to the very high amperages present in the induction coil.
Magneforce offers Dynaux brand water recirculators which utilize vane pumps capable of producing water pressure to 80 psi and fan cooled radiators for heat removal.
Dynaux recirculators are the most economical option and work well for most installations with ambient temperatures of less than 95 F. For operations with higher ambient temperatures, Magneforce offers Advantage brand air cooled chiller units in.5 to 7.5-ton ratings.
In particular, losses due to the very high amperages present in the induction coil.
Magneforce offers Dynaux brand water recirculators which utilize vane pumps capable of producing water pressure to 80 psi and fan cooled radiators for heat removal.
Dynaux recirculators are the most economical option and work well for most installations with ambient temperatures of less than 95 F. For operations with higher ambient temperatures, Magneforce offers Advantage brand air cooled chiller units in.5 to 7.5-ton ratings.
Induction heating is used to heat metals to be joined until a brazing alloy which is placed inside or in proximity to the joint, along with a fluxing agent, melts and creates a bond between the metals.
The ability of induction heating to provide a controlled heat input and heat pattern with consistency greatly reduces the skill level required to produce joints of good quality and appearance.
Magneforce Heat Stations are used for brazing carbide to steel, PCD and CBN to holders, tube fittings and electrical contacts.
The ability of induction heating to provide a controlled heat input and heat pattern with consistency greatly reduces the skill level required to produce joints of good quality and appearance.
Magneforce Heat Stations are used for brazing carbide to steel, PCD and CBN to holders, tube fittings and electrical contacts.
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